XL40 (D/C) LED Headlight Kit w/ KTM '14-16 Shell - KTM 250-350 SX-F/XC-F/XCF-W (’14-16); 450-500 XC-W (’13-16)

SKU: 82-0002
$439.95
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Description

Upgrade your off-road lighting with the Baja Designs XL40 LED Headlight Kit — purpose-built for KTM SX-F, XC-F, XCF-W, and XC-W motorcycles. Inspired by the performance of the XL80, the XL40 delivers 5,224 lumens of trail-proven illumination to a wider range of bikes. Engineered for dirt bikes with lower-output OEM stators, it draws just 43.5W — a powerful upgrade for riders who previously lacked a compatible premium option.

Paired with the signature XL Trail Lens, the XL40 produces both vertical and horizontal beam patterns with exceptional near-field and peripheral visibility. The Trail Lens redistributes center beam intensity to eliminate harsh hot spots — improving clarity through vertical transitions, quick elevation changes, and tight corners. The result is a smooth, evenly distributed field of light that inspires confidence in the most demanding terrain.

The XL40 comes pre-installed in a new KTM 2014–2016 headlight shell for a true plug-and-play installation experience. Backed by a 30-day satisfaction guarantee and Lifetime Limited Warranty.

Kit Includes:

  • (1x) XL40 (D/C) – Trail Lens Clear
  • (1x) KTM 2014-2016 Headlight Shell
  • All Necessary Mounting Hardware

XL40 Specifications (per light):

  • Lumens: 5,224 (Hi)/ 1,435 (Low)
  • Watts/Amps: 43.5W/3.4A @ 12.8V 

XL40 ELS Score:

  • XL40, Trail lens, high beam: 92°/5.9/226’/5224
  • XL40 Trail lens, low beam: 74°/5.9/119’/1435 

The Baja Designs Advantage

  • Satisfaction Guarantee – 30-Day Money Back Guarantee
  • Limited Lifetime Warranty – Complete Purchase Protection
  • uService – Replaceable Lenses And Optics
  • ClearView – All The Light, Right Where You Need It
  • MoistureBlock – Waterproof, Rain Proof, Submersible
  • CopperDrive – Safely Driving LEDs at 100 Percent
  • 5000K Daylight – Less Driver Fatigue, Natural Color

FITS
KTM 250 SX-F 2014-2016
KTM 250 XC-F 2014-2016
KTM 350 SX-F 2014-2016
KTM 350 XC-F 2014-2016
KTM 250 XCF-W 2014-2016
KTM 350 XCF-W 2014-2016
KTM 450 XC-W 2013-2016
KTM 500 XC-W 2013-2016
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Detailed Specs

SKU: 82-0002

Specifications

Product Type XL40
Overvoltage Protection Built-In
Mounting Hardware Included Yes
Lighting Type Forward Projecting
Lighting Technology LED
Lighting Quantity 4
Lighting Modes Beam
Light Quantity 1
Lens Material Hardcoated Polycarbonate
Lens Color Clear
Mounting Hardware Material Stainless Steel
Universal or Specific Universal
Wiring Harness Included No
Wattage (W) 43.5
Housing Material Powder Coated Cast Aluminum
Housing Color Black
Description Trail; Clear
Brightness (Lumens) 5,224 (Hi) / 1,435 (Low)
Bezel Material Powder Coated Cast Aluminum
Beam Pattern Trail
Average Rated Life (hr.) 49930
Amperage Rating (A) 3.4
High: 92°/5.9/226’/5224; Low: 74°/5.9/119’/1435

Standards & Compliance

Standards/Compliance (Water Resistance) IP69K (Waterproof up to 9ft & Pressure Washable)
Standards/Compliance (Impact Resistance) IK10 Compliant (Mechanical Impact Testing)
Standards/Compliance (Durability) Exceeds MIL-STD810G (Mil-Spec Testing)

Dimensions

Weight (lbs.) 2.45
Length (in.) 4.43
Height (in.) 4.43
Depth (in.) 3.65